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Toyota Rav 4 Complaint: I Can't Be Nice About This…Why Scare People Into Thinking Their Drive System Is Malfunctioning For An Emissions Problem

An OP's daughter's Rav4 received a warning message unrelated to a simple fix her father tried that worked.

Warning messages on your car's dash or display screen can be confusing. So much so that it rankled the father of one Rav4 owner because an error message looked like some serious drivetrain issues had developed in a used car he had recently bought for his daughter.

Here is what transpired in a recent Rav4World interest group:

Well, at my age (67) I thought it would be difficult to surprise me. But that's not the case any longer. What are the engineers and designers thinking?

We had to get another used Rav4 for my daughter, because some moron with a jeep hit her at a stop sign and totaled her 2017 Rav4.

So we got another 2017. She just drove it from DE to Mass with no problems. Until yesterday, when she had a warning message telling her that the AWD was reverting to 2WD mode due to a malfunction in the transfer case system, or something like that.

It literally turned it off. Some of you probably have seen this before, but I'm still upset. I don't know whether to laugh or scream.

Suffice it to say that I repaired my transmission problem by tightening the gas cap.

The father is understandably upset, but at least it has a happy―but not unusual―ending because the OP is Rav4 savvy.

Related article: Toyota RAV4 Diagnosis and Fix You Can Do

In an earlier Rav4 article titled "Toyota Rav4 Maintenance on the Cheap" we learned that one trick to try with a check engine warning message is that before taking your car to a mechanic is, to check the gas cap to ensure it is not loose or improperly sealing.

What Is Going On

A few posts on the thread clarify what the OP is stating, which might be a little semantically misleading. So, let's address that first.

Apparently, the car was likely not in AWD while being driven and then "reverting" to 2WD, as posted; only that an error message stated an AWD malfunction and that the car is currently running on 2WD.

From the image, the error message states:

"AWD System Malfunction"

"2WD Mode Engaged"

"Visit Your Dealer"

What the Error Messages Are Actually Stating

 

The OP concurs with the post but points out that his frustration is over why the dash shows a drivetrain problem when he showed that it was an emissions problem.

OP Upset Over Misleading Error Messages

 

One Explanation for the Mis-Messaging

The drivetrain error message could be a generic warning message used by Toyota to cover a wide range of issues through the ECM and Onboard Diagnostics (OBD-II) system.

A drivetrain error message appearing for what turns out to be an evaporative emissions system (EVAP) issue—like a loose gas cap—on a 2017 Toyota RAV4 is typically due to how modern vehicles interpret and report problems.

The dashboard icon may say "Drivetrain" or "Powertrain" because:

  1. The powertrain control module (PCM) oversees engine and emissions systems together.
  2. A fault in the emissions system can still affect engine performance, fuel economy, or emissions compliance—i.e., things tied to the powertrain.

Therefore, a failure within one system can appear as part of another seemingly separate system, as the OP observed after correcting the error messaging by retightening the gas cap.

Another related possibility is that the Rav4 is designed with "Failsafe Behavior" built into the ECM in which the vehicle errs on the side of caution.

In some vehicles, this erring on the side of caution is used:

  1. When a system fault is detected, the car might limit engine performance to prevent damage, triggering a "drivetrain" or "limp mode" message.
  2. Even if it's a minor issue like a gas cap, the system may treat it seriously until the fault is diagnosed or cleared.

In short, the drivetrain warning isn't always specific—it just means the problem affects the systems related to engine or emissions. A loose gas cap triggers EVAP codes, which are monitored by the powertrain system, hence the warning and why the OP's fix worked.

Other Explanations for the Mis-Messaging

Some thread posts point to another possibility in that Toyotas are designed because of predictable car owner behavior and/or to raise the automakers' revenue:

It's not a bug; it's a feature. The Toyota code monkeys wanted additional things to light up and stop working to make sure you noticed something was wrong and fix it. Subarus do that, too ―dt123

Well, it appears to me that the purpose of such warnings is to force a visit to the stealership, so they can run up an expensive repair bill. It took about ten minutes to correct the situation. I wonder what the cost would have been if my daughter took it to the dealer. I had to convince her to wait until I had the chance to investigate ―OP

What Do You Think? Are we expecting too much from our vehicles' message warning systems? Are they designed to scare car owners into running to the dealership at the first sign of even simple problems? Let us know in the comments section below.

For additional Rav4-related articles, here are a few for your consideration:

  1. I Purchased a 2024 Toyota Rav 4 Hybrid In November 2023, and Now My Rav 4 Is Melting, and Toyota Excludes This From Their Warranty
  2. I Almost Bought the Wrong 2024 RAV4
  3. My Daughter's 2024 Toyota Hybrid RAV4 She Bought New At The Beginning Of December, Has Serious Electrical Issues…She Says It's Now Been In The Shop More Than Her Possession. She's Already Made Two Payments!

COMING UP NEXT: Another Shop Told Them Their 2021 Volkswagen Needed $5000 Worth Of Work… Here's Our 2nd Opinion

Timothy Boyer is an automotive reporter based in Cincinnati who currently researches and works on restoring older vehicles with engine modifications for improved performance. He also reports on modern cars (including EVs) with a focus on DIY mechanics, buying and using tools, and other related topical automotive repair news. Follow Tim on Twitter at @TimBoyerWrites as well as on Facebook and his automotive blog "Zen and the Art of DIY Car Repair" for useful daily news and topics related to new and used cars and trucks.

 

Comments

Steve (not verified)    May 1, 2025 - 11:50AM

I own a 2007 4Runner with the 4.7 V8 and it has an air injection pump, called a secondaryair injection system or SAIS, whose only purpose is to injection fresh air into the exhaust system on cold starts to "fool" the sensors for emissions purposes. It is only activated for a short period of time on initial startup and does nothing to reduce emissions. If/when it fails the vehicle will go into limp mode until the situation is corrected. A new pump is several thousands of dollars and the 2 valves than open into the exhaust pipes are several hundred dollars each never mind the labor to do the repair which can be considerable depending on how accessible the 2 valves and pump are. My pump and valves are under the intake manifold, as is the starter, so there's a $5k bill staring owners in the face because at some point the system will fail. Why? Because the pump is assembled using a foam rubber that deteriorates over time and may damage the impeller. Foam rubber or fan blade debris will prevent the valves from closing throwing codes to put the vehicle into limp mode. SAIS is on all Toyota vehicles with the 4.7 V8 VVTI engine which was used from 2005 and on. Thanks Toyota.

Steve (not verified)    May 1, 2025 - 11:54AM

I own a 2007 4Runner with the 4.7 V8 and it has an air injection pump, called a secondaryair injection system or SAIS, whose only purpose is to injection fresh air into the exhaust system on cold starts to "fool" the sensors for emissions purposes. It is only activated for a short period of time on initial startup and does nothing to reduce emissions. If/when it fails the vehicle will go into limp mode until the situation is corrected. A new pump is several thousands of dollars and the 2 valves than open into the exhaust pipes are several hundred dollars each never mind the labor to do the repair which can be considerable depending on how accessible the 2 valves and pump are. My pump and valves are under the intake manifold, as is the starter, so there's a $5k bill staring owners in the face because at some point the system will fail. Why? Because the pump is assembled using a foam rubber that deteriorates over time and may damage the impeller. Foam rubber or fan blade debris will prevent the valves from closing throwing codes to put the vehicle into limp mode. SAIS is on all Toyota vehicles with the 4.7 V8 VVTI engine which was used from 2005 and on. Thanks Toyota.

Lynda fidler (not verified)    May 2, 2025 - 12:03PM

Wow, this would happen to my son and his 2018 rav4. The message would appear and then disappear. He is a community health nurse and gets gas every day so he always has a full tank to start the day. I will tell him to make sure his cap is tightened. Thanks