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Toyota RAV4 Cable Corrosion: Blizzard vs. Mud Bath - Where Does the Rust Run Wild?

The Toyota RAV4, known for its remarkable features and an exceptional 10-year warranty, has faced a significant hiccup. Is the worst scenario for the RAV4's cable corrosion a snowy/salty situation rather than muddy/wet, or are both equally as risky?

This morning I read an interesting comment in the Toyota RAV4 Hybrid group on Facebook by Gill Bridgeman, who writes, "Cable corrosion - I know loads has been written about this, but is the worst scenario a snowy/salty situation rather than muddy/wet, or are both equally as risky?" He says he owns a Toyota RAV4 and lives in a rural country lane which is muddy and wet throughout most of the winter. Bridgeman says they don't have so much of a salt problem, but if the weather goes regularly below zero then the main roads are usually salted. He worries that these conditions may adversely affect his RAV4's cable corrosion issue.

The issue stems from a connector located near the RAV4's hybrid battery. In certain models (primarily 2019-2021), a poorly designed plastic guard trapped moisture, creating a cozy little spa for corrosion. Road salt, the winter warrior's nemesis, became its greatest ally, accelerating the process. The result? A hefty repair bill and, in extreme cases, engine damage.

So, Snowy and Salty vs. Muddy and Wet: Which side of the road does the rust monster favor? While both muddy and wet conditions can contribute to corrosion, the icy claws of winter combined with salt are the true champions of cable decay. Here's why:

  • Salt is the MVP: It acts as a catalyst, speeding up the corrosion process significantly. Every splash from a salty slush puddle throws a punch at the vulnerable cable.
  • Freezing Temperatures: Cold weather slows down the natural drying process, allowing moisture to linger on the cable longer, giving corrosion more time to work its magic.
  • Muddy Mayhem: While not as potent as the salty snow, mud can still cake onto the cable, trapping moisture and creating a mini corrosion party. However, the lack of salt generally means the damage progresses at a slower pace.

Thus, while wet conditions can contribute to corrosion, the consensus leans towards snowy and salty scenarios being more detrimental. However, it's crucial to consider that both environments pose risks, and preventive measures, such as regular inspections, remain essential.

The Good News: Toyota has taken steps to address the issue. Newer models (2021 onwards) boast improved shielding and drainage, making them less susceptible to the salty wrath. Additionally, Toyota has extended warranties for affected vehicles and launched a service campaign to inspect and, if necessary, replace corroded cables.

Verdict: While the cable corrosion issue is a concern, particularly for winter warriors in salty terrains, it shouldn't be a deal-breaker for the RAV4. The improved protection in newer models, extended warranties, and proactive service campaign demonstrate Toyota's commitment to rectifying the situation. Remember, regular inspections and preventive maintenance, especially in high-risk areas, can go a long way in keeping your RAV4 safe from the rust monster.

Beyond the Blizzard: Despite the cable conundrum, the RAV4 Hybrid remains a compelling choice. Its impressive MPG, spacious interior, and robust reliability (minus the cable hiccup) are factors that shouldn't be ignored. So, if you're considering a RAV4, especially a newer model, don't let the blizzard of cable corrosion scare you away. Just be aware of the risks, take precautions, and enjoy the many reasons why the RAV4 remains a top contender in the hybrid landscape.

Ultimately, the choice is yours. But remember, knowledge is power, and armed with the right information, you can navigate the road ahead, snowy or muddy, with confidence behind the wheel of your RAV4. Now, go forth and conquer the miles, just keep an eye out for that sneaky little cable culprit in the undercarriage!

1. Do you think the cable corrosion issue is enough to deter you from purchasing a Toyota RAV4 Hybrid? Why or why not?

The cable corrosion issue is a serious concern for some potential RAV4 Hybrid buyers. However, it's important to weigh the risks and benefits of the car before making a decision. On the one hand, the RAV4 Hybrid is a fuel-efficient and reliable vehicle with a spacious interior and impressive MPG. On the other hand, the cable corrosion issue can be expensive to repair and could potentially lead to engine damage. Ultimately, the decision of whether or not to buy a RAV4 Hybrid is a personal one.

2. What do you think Toyota could have done to prevent the cable corrosion issue?

Toyota has already taken steps to address the cable corrosion issue, such as improving the shielding and drainage of the cables in newer models. However, some people believe that Toyota could have done more to prevent the issue in the first place. For example, some people have suggested that Toyota should have used more corrosion-resistant materials or designed the cables in a way that is less susceptible to moisture.

3. Do you think other hybrid cars are also susceptible to cable corrosion? If so, which ones?

The cable corrosion issue is not unique to the Toyota RAV4 Hybrid. Other hybrid cars have also been reported to have problems with cable corrosion. However, it is important to note that the severity of the problem can vary from car to car. Some hybrids are more susceptible to cable corrosion than others. If you are considering buying a hybrid car, it is important to do your research and find out if the car you are interested in has a history of cable corrosion problems.

I hope these questions will spark some interesting discussions in the comments section below. Please feel free to share your thoughts and experiences with the Toyota RAV4 Hybrid and cable corrosion.

 

Armen Hareyan is the founder and the Editor in Chief of Torque News. He founded TorqueNews.com in 2010, which since then has been publishing expert news and analysis about the automotive industry. He can be reached at Torque News TwitterFacebokLinkedin and Youtube. He has more than a decade of expertise in the automotive industry with a special interest in Tesla and electric vehicles.

Comments

Joan Lee (not verified)    December 28, 2023 - 5:04PM

Rav4Hybrid wiring harness corrosion problem: Be aware I was told by dealership the extended warranty does NOT cover the corrosion fix, because the warranty says doesn’t cover rust issues. I had my 2019 at dealership for all scheduled maintenance appointments & they never mentioned (checked??) for the corrosion. One day it wouldn’t start & after being towed to dealership, they said corrosion repair (cutting off part of the box covering the linkage) was over $5,000 & tried to stick me with the bill. Luckily I knew there was already a Canadian class action lawsuit about this issue, & after refusing to pay (& take the vehicle), I waited almost an hour before they said would be no charge, I’ve seen reports this issue was not fixed until the 2025 model year.

john hanson (not verified)    December 29, 2023 - 11:51PM

I'm starting to believe that this incident is going to tarnish Toyotas record for being the best product out there. I feel they knew about this problem and didn't act soon enough. Should a consumer be charged for fixing this problem ? I think not. Toyota should have had a better design for being out in the weather. Now I'm wondering if I shouldn't have steered my Girlfriend towards Honda instead. She believes and trusts my judgment on vehicles. Only thing good going right now is the fact it is a 2022 and not earlier. I change oil on it myself, because I really don't trust very many dealers to keep my best interest in mind... This way I can keep an eye on the cable myself...